數控銑床怎麼根據圖紙來編程
① 數控銑床編程1.47圖的編程
變數
普通加工程序直接用數值指定G代碼和移動距離;例如,GO1和X100.0。使用用戶宏程序時,數值可以直接指定或用變數指定。當用變數時,變數值可用程序或用MDI面板上的操作改變。
#1=#2+100
G01 X#1 F300
說明:
變數的表示
計算機允許使用變數名,用戶宏程序不行。變數用變數符號(#)和後面的變數號指定。
例如:#1
表達式可以用於指定變數號。此時,表達式必須封閉在括弧中。
例如:#[#1+#2-12]
變數的類型
變數根據變數號可以分成四種類型
變數號 變數類型 功能
#0 空變數 該變數總是空,沒有值能賦給該變數.
#1-#33 局部變數局部變數只能用在宏程序中存儲數據,例如,運算結果.當斷電時,局部變數被初始化為空.調用宏程序時,自變數對局部變數賦值,
#100-#199
#500-#999
公共變數公共變數在不同的宏程序中的意義相同.當斷電時,變數#100-#199初始化為空.變數#500-#999的數據保存,即使斷電也不丟失.
#1000 系統變數 系統變數用於讀和寫CNC運行時各種數據的變化,例如,刀具的當前位置和補償值.
變數值的范圍
局部變數和公共變數可以有0值或下面范圍中的值:
-1047到-10-29或-10-2到-1047
如果計算結果超出有效范圍,則發出P/S報警NO.111.
小數點的省略
當在程序中定義變數值時,小數點可以省略。
例:當定義#1=123;變數#1的實際值是123.000。
變數的引用
為在程序中使用變數值,指定後跟變數號的地址。當用表達式指定變數時,要把表達式放在括弧中。
例如:G01X[#1+#2]F#3;
被引用變數的值根據地址的最小設定單位自動地舍入。
例如:
當G00X#/;以1/1000mm的單位執行時,CNC把123456賦值給變數#1,實際指令值為G00X12346.
改變引用變數的值的符號,要把負號(-)放在#的前面。
例如:G00X-#1
當引用未定義的變數時,變數及地址都被忽略。
例如:當變數#1的值是0,並且變數#2的值是空時,G00X#1 Y#2的執行結果為G00X0。
雙軌跡(雙軌跡控制)的公共變數
對雙軌跡控制,系統為每一軌跡都提供了單獨的宏變數,但是,根據參數N0.6036和6037的設定,某些公共變數可同時用於兩個軌跡。
未定義的變數
當變數值未定義時,這樣的變數成為空變數。變數#0總是空變數。它不能寫,只能讀。
引用
當引用一個未定義的變數時,地址本身也被忽略。當#1=<空>當#1=0
G90 X100 Y#1
G90 X100 G90 X100 Y#1
G90 X100 Y0
(b) 運算
除了用<空>賦值以外,其餘情況下<空>與0相同。
當#1=<空>時當#1=0時
#2=#1
#2=<空>
#2=#1
#2=0
#2=#*5
#2=0
#2=#*5
#2=0
#2=#1+#1
#2=0
#2=#1+#1
#2=0
(c)條件表達式
EQ和NE中的<空>不同於0。
當#1=<空>時當#1=0時
#1EQ#0 成立
#1EQ#0 不成立
#1 NE #0 成立
#1 NE #0 不成立
#1 GE #0 成立
#1 GE #0 不成立
#1 GT #0 不成立
#1 GT #0 不成立
限制
程序號,順序號和任選程序段跳轉號不能使用變數。
例:下面情況不能使用變數:
0#1;
/#2G00X100.0;
N#3Y200.0;
二 算術和邏輯運算
下面表中列出的運算可以在變數中執行。運算符右邊的表達式可包含常量和或由函數或運算符組成的變數。表達式中的變數#j和#k可以用常數賦值。左邊的變數也可以用表達式賦值。
功能格式 備注
定義 #i=#j
加法
減法
乘法
除法
#i=#j+#k;
#i=#j-#k;
#i=#j*#k;
#i=#j/#k ;
正弦
反正弦
餘弦
反餘弦
正切
反正切
#i=sin[#j;
#i=asin[#j];
#i=cos[#j];
#i=acos[#j];
#i=tan[#j]
#i=atan[#j]/[#k]
角度以度指定,90o30'表示為90.5度。
平方根
絕對值
舍入
上取整
下取整
自然對數
指數函數
#i=SQRT[#j];
#i=ABS[#j];
#i=ROUNG[#j];
#i=FIX[#j];
#i=FUP[#j];
#i=LN[#j];
#i=EXP[#j];
或
異或
與
#i=#jOR#k;
#i=#jXOR#k;
#i=#jAND#k;
邏輯運算一位一位地按二進制數執行。
從BCD轉為BIN
從BIN轉為BCD
#i=BIN[#j];
#i=BCD[#j];
用於與PMC的信號交換。
說明:
角度單位
函數SIN ,COS,ASIN,ACOS,TAN和ATAN的角度單位是度。如90°30』表示為90.5度。
ARCSIN # i= ASIN[#j]
(1)取值范圍如下:
當參數(NO.6004#0)NAT位設為0時,270°~90°
當參數(NO.6004#0)NAT位設為1時,-90°~90°
(2)當#j超出-1到1的范圍時,發出P/S報警NO.111.
(3)常數可替代變數#j
ARCCOS #i=ACOS[#j] 取值范圍從180°~0° 當#j超出-1到1的范圍時,發出P/S報警NO.111. 常數可替代變數#j
三 程序舉例
銑橢圓:軌跡:橢圓程序代碼如下:
N10 G54 G90 G0 S1500 M03
N12 X0 Y0 Z20.
N14 G0 Z1
N16 G1 Z-5. F150.
N18 G41 D1
N20 #1=0
N22 #2=34
N24 #3=24
N26 #4=#2*COS[#1]
N28 #5=#3*SIN[#1]
N30 #10=#4*COS[45]-#5*SIN[45]
N32 #11=#4*SIN[45]+#5*COS[45]
N34 G1 X#10 Y#11
N36 #1=#1+1
N38 IF [#1 LT 370] GOTO26
N40 G40 G1 X0 Y0
N42 G0 Z100
N44 M30
銑矩形槽:
銑矩形槽代碼如下:
#102=0.
N3#100=0.
#101=0.
#103=200.
#104=400.
G91G28Z0.
G0G90G54X0.Y0.
G43H1Z20.
M3S2000.
N4G0X#100Y#101
G01Z#102F200.
#102=#102-2.
IF[#102EQ-50.]GOTO1
GOTO2
N2
N4X#104F500.
Y#103
X#100
Y#101
#100=#100+10.
#101=#101+10.
#103=#103-10.
#104=#104-10.
IF[#100EQ100.]GOTO3
GOTO4
N3
N1
M5
M9
G91G28Z0.
G28Y0.
M30
銑傾斜3度的面:軌跡:銑傾斜3度的面的代碼如下:
O0001
#[#1+1*2]=1
G65P9012L1A0B0.1C4I100J3K0
M30
宏程序O9012代碼如下:
G54 G90 G00 X[#3] Y0 Z100
S500 M3
G01 Z0 F300
WHILE[#1LE10]DO1
#7= #1/TAN[#5]+#3
G1Z-#1 X#7
#8=#6/2-ROUND[#6/2]
IF[#8EQ0]GOTO10
G1Y0
GOTO20
N10 Y#4
N20#1=#1+#2
#6=#6+1
END1
G0
Z100
銑半球:軌跡:銑半球代碼如下:
G90G0G54X-10.Y0M3S4500
G43Z50.H1M8
#1=0.5
WHILE[#1LE50.]DO1
#2=50.-#1
#3=SQRT[2500.-[#2*#2]]
G1Z-#1F20
X-#3F500
G2I#3
#1=#1+0.5
END1
G0Z50.M5
M30
銑喇叭:
銑喇叭代碼如下:
M03 S500
M06 T01
#1=0
#2=0
G0 Z15
X150 Y0
N11
#2=30*SIN[#1]
#3=30+30*[1-COS[#1]]
G01 Z-#2 F40
G41 X#3 D01
G03 I-#3
G40 G01 X150 Y0
#1=#1+1
IF [#1 LE 90] GOTO 11
G0 Z30
M30
② 這個圖數控銑床要怎麼編程
編輯主程序,起刀點坐標,調用子程序的坐標,在此位置調用子程序。而子程序把要加工的形狀描述成一個封閉的形狀。後被調用多少次。//////////////////
③ 數控銑床編程。根據下圖要求。
先平大面抄
1.6的粗糙度,分為粗襲精加工 粗加工為最短路徑精加工單向走刀,以圖紙設計基礎為編程中心,
所需刀具T1:84面銑刀T2:中心鑽T3:17.5鑽頭T4:M20絲錐T5:粗鏜刀T6:精鏜刀
O0001
G54G90G17G40
T101
M6
M3S800
G0X-40Y-35
Z3
G1Z0.2F100
X40F500
Y35
X-40
M3S1100
G1Z0
X40F300
G0Z5
X-40Y-35
G01Z0F300
X40
G0Z200
T2
M6
M3S1500
M7
G81X0Y0Z-3R3F60
X50Y0
X0Y50
X-50Y0
X0Y-50
G80
M9
T3
M6
M3S400
G0Z50
M8
G81X0Y0Z-35R5F60
X50Y0
G80
G81X0Y50Z-20R5F60
X-50Y0
X0Y-50
G80
M9
T4
M6
M8
G0Z50
M3S60
G95G84X50Y0Z-35R5F2.5
G80
G95G84X0Y50Z-15R5F2.5
X-50Y0
X0Y-50
G80
G94
M9
G0Z50
下面就是粗鏜刀鏜孔 擴孔,(G81)留好餘量0.1-0.3
精鏜
是按學校考試編的啊樓主,工廠用還得修改
④ 數控銑床編程 圖紙如下
這個這么簡單自己手動編程一下子就出來了,
⑤ 數控編程。根據圖紙,編一個數控銑床的程序。謝謝。
朋友:你好!我幫你編好了,希望對你有用!程序如下:
%
O0000
(PROGRAM NAME - T11)
(DATE=DD-MM-YY - 11-06-17 TIME=HH:MM - 14:42)
N100G21
N102G0G17G40G49G80G90
( 10. FLAT ENDMILL TOOL - 1 DIA. OFF. - 1 LEN. - 1 DIA. - 10.)
N104T1M6
N106G0G90X-61.Y-49.998A0.S1900M3
N108G43H1Z30.
N110Z5.
N112G1Z-2.F100.
N114X61.
N116G0Z30.
N118X-61.Y-42.855
N120Z3.
N122G1Z-2.
N124X61.
N126G0Z30.
N128X-61.Y-35.713
N130Z3.
N132G1Z-2.
N134X61.
N136G0Z30.
N138X-61.Y-28.57
N140Z3.
N142G1Z-2.
N144X61.
N146G0Z30.
N148X-61.Y-21.428
N150Z3.
N152G1Z-2.
N154X61.
N156G0Z30.
N158X-61.Y-14.285
N160Z3.
N162G1Z-2.
N164X61.
N166G0Z30.
N168X-61.Y-7.143
N170Z3.
N172G1Z-2.
N174X61.
N176G0Z30.
N178X-61.Y0.
N180Z3.
N182G1Z-2.
N184X61.
N186G0Z30.
N188X-61.Y7.143
N190Z3.
N192G1Z-2.
N194X61.
N196G0Z30.
N198X-61.Y14.285
N200Z3.
N202G1Z-2.
N204X61.
N206G0Z30.
N208X-61.Y21.428
N210Z3.
N212G1Z-2.
N214X61.
N216G0Z30.
N218X-61.Y28.57
N220Z3.
N222G1Z-2.
N224X61.
N226G0Z30.
N228X-61.Y35.713
N230Z3.
N232G1Z-2.
N234X61.
N236G0Z30.
N238X-61.Y42.855
N240Z3.
N242G1Z-2.
N244X61.
N246G0Z30.
N248X-61.Y49.998
N250Z3.
N252G1Z-2.
N254X61.
N256G0Z30.
N258X-54.75Y-54.75
N260Z3.
N262G1Z-7.
N264X54.75
N266Y-47.45
N268X-54.75
N270Y-40.15
N272X-20.805
N274G2X-31.076Y-32.85R45.22
N276G1X-54.75
N278Y-25.55
N280X-37.31
N282G2X-41.374Y-18.25R45.22
N284G1X-54.75
N286Y-10.95
N288X-43.874
N290G2X-45.072Y-3.65R45.22
N292G1X-54.75
N294Y3.65
N296X-45.072
N298G2X-43.874Y10.95R45.22
N300G1X-54.75
N302Y18.25
N304X-41.374
N306G2X-37.31Y25.55R45.22
N308G1X-54.75
N310Y32.85
N312X-31.076
N314G2X-20.805Y40.15R45.22
N316G1X-54.75
N318Y47.45
N320X54.75
N322Y54.75
N324X-54.75
N326X54.75Y40.15
N328X20.805
N330G2X31.076Y32.85R45.22
N332G1X54.75
N334Y25.55
N336X37.31
N338G2X41.374Y18.25R45.22
N340G1X54.75
N342Y10.95
N344X43.874
N346G2X45.072Y3.65R45.22
N348G1X54.75
N350Y-3.65
N352X45.072
N354G2X43.874Y-10.95R45.22
N356G1X54.75
N358Y-18.25
N360X41.374
N362G2X37.31Y-25.55R45.22
N364G1X54.75
N366Y-32.85
N368X31.076
N370G2X20.805Y-40.15R45.22
N372G1X54.75
N374G0Z30.
N376X55.Y-55.
N378Z3.
N380G1Z-7.
N382X-55.
N384Y55.
N386X55.
N388Y-55.
N390G0Z30.
N392X44.97Y0.
N394Z3.
N396G1Z-7.
N398G3X-44.97R44.97
N400X44.97R44.97
N402G0Z30.
N404X-15.044Y-9.78
N406Z3.
N408G1Z-7.04
N410X15.044
N412G3X24.35Y-2.868R9.78
N414G1X-24.35
N416G2X-24.78Y0.R9.78
N418X-24.448Y4.044R24.78
N420G1X24.448
N422G3X22.226Y10.956R24.78
N424G1X-22.226
N426G2X-17.169Y17.868R24.78
N428G1X17.169
N430G3X.07Y24.78R24.78
N432G1X-.07
N434G0Z30.
N436X-15.Y-10.03
N438Z3.
N440G1Z-7.04
N442G2X-25.03Y0.R10.03
N444X25.03R25.03
N446R25.03
N448X15.Y-10.03R10.03
N450G1X-15.
N452G0Z30.
N454M5
N456G91G28Z0.
N458G28X0.Y0.A0.
N460M30
%
⑥ 數控銑床編程實例圖紙加程序
這樣子可以吧
⑦ 數控銑床中級工圖紙編程
這個非常容易的,建議你使用ug自動編程功能輕松搞定!
⑧ 數控銑床,這個圖手工怎麼編程
朋友:你好!
我幫你編了!程序如下:
%
O0000
(PROGRAM NAME - T1)
(DATE=DD-MM-YY - 14-04-18 TIME=HH:MM - 13:43)
N100G21
N102G0G17G40G49G80G90
( 8. FLAT ENDMILL TOOL - 1 DIA. OFF. - 1 LEN. - 1 DIA. - 8.)
N104T1M6
N106G0G90X-108.8Y-59.998A0.S2000M3
N108G43H1Z25.
N110Z10.
N112G1Z-2.F100.
N114X108.8
N116G0Z25.
N118X-108.8Y-53.998
N120Z8.
N122G1Z-2.
N124X108.8
N126G0Z25.
N128X-108.8Y-47.998
N130Z8.
N132G1Z-2.
N134X108.8
N136G0Z25.
N138X-108.8Y-41.999
N140Z8.
N142G1Z-2.
N144X108.8
N146G0Z25.
N148X-108.8Y-35.999
N150Z8.
N152G1Z-2.
N154X108.8
N156G0Z25.
N158X-108.8Y-29.999
N160Z8.
N162G1Z-2.
N164X108.8
N166G0Z25.
N168X-108.8Y-23.999
N170Z8.
N172G1Z-2.
N174X108.8
N176G0Z25.
N178X-108.8Y-17.999
N180Z8.
N182G1Z-2.
N184X108.8
N186G0Z25.
N188X-108.8Y-12.
N190Z8.
N192G1Z-2.
N194X108.8
N196G0Z25.
N198X-108.8Y-6.
N200Z8.
N202G1Z-2.
N204X108.8
N206G0Z25.
N208X-108.8Y0.
N210Z8.
N212G1Z-2.
N214X108.8
N216G0Z25.
N218X-108.8Y6.
N220Z8.
N222G1Z-2.
N224X108.8
N226G0Z25.
N228X-108.8Y12.
N230Z8.
N232G1Z-2.
N234X108.8
N236G0Z25.
N238X-108.8Y17.999
N240Z8.
N242G1Z-2.
N244X108.8
N246G0Z25.
N248X-108.8Y23.999
N250Z8.
N252G1Z-2.
N254X108.8
N256G0Z25.
N258X-108.8Y29.999
N260Z8.
N262G1Z-2.
N264X108.8
N266G0Z25.
N268X-108.8Y35.999
N270Z8.
N272G1Z-2.
N274X108.8
N276G0Z25.
N278X-108.8Y41.999
N280Z8.
N282G1Z-2.
N284X108.8
N286G0Z25.
N288X-108.8Y47.998
N290Z8.
N292G1Z-2.
N294X108.8
N296G0Z25.
N298X-108.8Y53.998
N300Z8.
N302G1Z-2.
N304X108.8
N306G0Z25.
N308X-108.8Y59.998
N310Z8.
N312G1Z-2.
N314X108.8
N316G0Z25.
N318X-95.75Y-55.75
N320Z8.
N322G1Z-5.
N324X-19.25
N326Y-49.881
N328X-95.75
N330Y-44.013
N332X-74.5
N334Y-38.145
N336X-95.75
N338Y-32.276
N340X-74.5
N342Y-26.408
N344X-95.75
N346Y-20.539
N348X-74.5
N350Y-14.671
N352X-95.75
N354Y-8.803
N356X-74.5
N358Y-2.934
N360X-95.75
N362Y2.934
N364X-74.5
N366Y8.803
N368X-95.75
N370Y14.671
N372X-74.5
N374Y20.539
N376X-95.75
N378Y26.408
N380X-74.183
N382G2X-72.442Y32.276R24.25
N384G1X-95.75
N386Y38.145
N388X-68.779
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%
⑨ 如何製作數控銑床編程實例圖紙加程序
相對坐標編程的程序,系統是FANUC 0;
N01 G90 G17 X20 Y20 LF;
N02 G01 X20 F100 LF;
N03 G03 X10 Y10 I0 J-10 LF;
N04 G02 X-10 Y10 I0 J-15 LF;
N05 G01 X-20 Y-10 LF;
N06 Y-10 LF;
N07 G00 X-20 Y -20 M02 LF。
⑩ 數控銑床 這個圖怎麼編程
折線圖形件手工編程,只要有拐點坐標即可。主要是刀具偏移方向不要弄錯。
你的這個圖是銑削不可能件。X-Y平面內,陰角尖角無法實現的。